Development of a flexible strain sensor from graphite-treated fabric for smart applications

Authors

  • Nsreen Alatrash Spinning and textile department- Faculty of chemical and petroleum engineering- Homs University- Homs- Syria.
  • Ghazal Tuhmaz Spinning and textile department- Faculty of chemical and petroleum engineering- Homs University- Homs- Syria.
  • Ziad Saffour Spinning and textile department- Faculty of chemical and petroleum engineering- Homs University- Homs- Syria.

DOI:

https://doi.org/10.29194/NJES.29010111

Keywords:

Flex Strain Sensor, Graphite, Knife Coating, Smart Fabric, Technical Fabric

Abstract

This research is based on developing a flexible strain sensor from graphite-treated fabric using knife coating technology. Three sensors were formed, differing in the number of coating layers (2, 4, 6). The results of studying their properties had shown that with increasing a number of coating layers, the electrical conductivity value of the treated samples increased, reaching a value of (21.8×10-3 S/cm). The treated layer was superficial, as the penetration of the coating into the structure did not increase significantly. It was also shown that the treatment did not affect the fabric properties such as hardness and tear strength. When studying the sensor's performance, it was found that the sensor's resistance value changes with the change in its bending angle. The change rate was higher for the six-layer sample, and the response time was shorter, faster (0.8s), than the other samples. Then, a working system was applied to the sensor to give a command to turn the LED on or off by bending the sensor and it showed good performance. This, in turn, confirms the effectiveness of applying this sensor in smart wearable textiles.

Downloads

Download data is not yet available.

References

G. B. Tseghai, D. A. Mengistie, B. Malengier, K. A. Fante, and L. Van Langenhove, "PEDOT:PSS-based conductive textiles and their applications," Sensors, vol. 20, no. 7, p. 1881, 2020.

https://doi.org/10.3390/s20071881 DOI: https://doi.org/10.3390/s20071881

L. M. Castano and A. B. Flatau, "Smart fabric sensors and e-textile technologies: a review," Smart Mater. Struct., vol. 23, no. 5, p. 053001, 2014.

https://doi.org/10.1088/0964-1726/23/5/053001 DOI: https://doi.org/10.1088/0964-1726/23/5/053001

A. Chauraya, R. Seager, W. Whittow, S. Zhang, and Y. Vardaxoglou, "Embroidered frequency selective surfaces on textiles for wearable applications," in Proc. Loughborough Antennas & Propagation Conf. (LAPC), Loughborough, UK, Nov. 2013, pp. 388-391.

https://doi.org/10.1109/LAPC.2013.6711926 DOI: https://doi.org/10.1109/LAPC.2013.6711926

M. R. Islam, S. Afroj, K. S. Novoselov, and N. Karim, "Smart electronic textile-based wearable supercapacitors," Adv. Sci., vol. 9, no. 31, p. 2203856, 2022.

https://doi.org/10.1002/advs.202203856 DOI: https://doi.org/10.1002/advs.202203856

W. Zhang, S. Luan, M. Tian, L. Qu, X. Zhang, T. Fan, and J. Miao, "Smart wearable fibers and textiles: status and prospects," Nanoscale, vol. 17, no. 39, pp. 22733-22762, 2025.

https://doi.org/10.1039/D5NR02801A DOI: https://doi.org/10.1039/D5NR02801A

M. R. Azani and A. Hassanpour, "Electronic textiles (E-textiles): types, fabrication methods, and recent strategies to overcome durability challenges (washability & flexibility)," J. Mater. Sci.: Mater. Electron., vol. 35, no. 29, p. 1897, 2024.

https://doi.org/10.1007/s10854-024-13347-0 DOI: https://doi.org/10.1007/s10854-024-13347-0

M. Stoppa and A. Chiolerio, "Wearable electronics and smart textiles: a critical review," Sensors, vol. 14, no. 7, pp. 11957-11992, 2014.

https://doi.org/10.3390/s140711957 DOI: https://doi.org/10.3390/s140711957

B. Younes, "Smart E-textiles: a review of their aspects and applications," J. Ind. Text., vol. 53, p. 15280837231215493, 2023.

https://doi.org/10.1177/15280837231215493 DOI: https://doi.org/10.1177/15280837231215493

L. Capineri, "Resistive sensors with smart textiles for wearable technology: from fabrication processes to integration with electronics," Procedia Eng., vol. 87, pp. 724-727, 2014.

https://doi.org/10.1016/j.proeng.2014.11.748 DOI: https://doi.org/10.1016/j.proeng.2014.11.748

E. Skrzetuska and P. Rzeźniczak, "Circularity of smart products and textiles containing flexible electronics: challenges, opportunities, and future directions," Sensors, vol. 25, no. 6, p. 1787, 2025.

https://doi.org/10.3390/s25061787 DOI: https://doi.org/10.3390/s25061787

H. Qu and M. Skorobogatiy, "Conductive polymer yarns for electronic textiles," in Electronic Textiles, Amsterdam, The Netherlands: Elsevier, 2015, pp. 21-53.

https://doi.org/10.1016/B978-0-08-100201-8.00003-5 DOI: https://doi.org/10.1016/B978-0-08-100201-8.00003-5

S. Dalvand, A. Foroozandeh, A. Heydarian, F. S. Nasab, M. Omidvar, N. Yazdanfar, and A. A. Asghari, "A review on carbon material-metal oxide-conducting polymer and ionic liquid as electrode materials for energy storage in supercapacitors," Ionics, vol. 30, no. 4, pp. 1857-1870, 2024.

https://doi.org/10.1007/s11581-024-05426-3 DOI: https://doi.org/10.1007/s11581-024-05426-3

S. Maity and A. Chatterjee, "Conductive polymer-based electro-conductive textile composites for electromagnetic interference shielding: review," J. Ind. Text., vol. 47, no. 8, pp. 2228-2252, 2018.

https://doi.org/10.1177/1528083716670310 DOI: https://doi.org/10.1177/1528083716670310

A. M. Shana, F. Nasr, M. Abo Aly, and S. A. El-Shafai, "Electrochemical oxidation of textile dye house wastewater using graphite (Gr) and modified graphite (Gr/CuO & Gr/ZnO) electrodes," Egypt. J. Chem., vol. 68, no. 11, pp. 425-440, 2025.

https://doi.org/10.21608/ejchem.2025.350682.11193 DOI: https://doi.org/10.21608/ejchem.2025.350682.11193

P. Schäl, I. J. Junger, N. Grimmelsmann, and A. Ehrmann, "Development of graphite-based conductive textile coatings," J. Coat. Technol. Res., vol. 15, no. 4, pp. 875-883, 2018.

https://doi.org/10.1007/s11998-017-0024-5 DOI: https://doi.org/10.1007/s11998-017-0024-5

C. Alonso, A. Manich, A. D. Campo, P. Felix-De Castro, N. Boisseree, L. Coderch, and M. Martí, "Graphite flame retardant applied on polyester textiles: flammable, thermal and in vitro toxicological analysis," J. Ind. Text., vol. 51, no. 3 Suppl., pp. 4424S-4440S, 2022.

https://doi.org/10.1177/15280837211062056 DOI: https://doi.org/10.1177/15280837211062056

A. K. Sen, Coated Textiles: Principles and Applications. Lancaster, PA, USA: Technomic Publishing Co., 2007.

https://doi.org/10.1201/9781420053463 DOI: https://doi.org/10.1201/9781420053463

W. Fung, Coated and Laminated Textiles. Cambridge, UK: Woodhead Publishing, 2002, vol. 23.

https://doi.org/10.1533/9781855737518 DOI: https://doi.org/10.1533/9781855737518

J. Henderson, J. Condell, J. Connolly, D. Kelly, and K. Curran, "Review of wearable sensor-based health monitoring glove devices for rheumatoid arthritis," Sensors, vol. 21, no. 5, p. 1576, 2021.

https://doi.org/10.3390/s21051576 DOI: https://doi.org/10.3390/s21051576

B. O'Flynn, J. T. Sanchez, J. Connolly, J. Condell, K. Curran, P. Gardiner, and B. Downes, "Integrated smart glove for hand motion monitoring," in Proc. Int. Conf. Sensor Device Technol. Appl., May 2015.

S. Saffour, Printing Technology: Theoretical Part. Homs Univ. Publ., 2017.

M. Neama, "Preparation of polypyrrole sensor by ultrasonic spraying," M.Sc. thesis, Higher Inst. Appl. Sci. Technol., 2016.

R. Salamon, "The development of types of textile to be used in the production of solar cells," Ph.D. dissertation, Faculty of Chem. & Petrol. Eng., Al-Baath Univ., 2021.

B. P. Saville, Physical Testing of Textiles, ch. 10, "Objective evaluation of fabric handle," Cambridge, UK: Woodhead Publ. Ltd., 1999.

https://doi.org/10.1533/9781845690151.256 DOI: https://doi.org/10.1533/9781845690151.256

ASTM D5587-15, Standard Test Method for Tearing Strength of Fabrics by Trapezoid Procedure. West Conshohocken, PA, USA: ASTM International, 2019.

M. Martínez-Estrada, I. Gil, and R. Fernández-García, "An alternative method to develop embroidery textile strain sensors," Textiles, vol. 1, no. 3, pp. 504-512, 2021.

https://doi.org/10.3390/textiles1030026 DOI: https://doi.org/10.3390/textiles1030026

Y. Zheng, Y. Li, Y. Zhou, K. Dai, G. Zheng, B. Zhang, … and C. Shen, "High-performance wearable strain sensor based on graphene/cotton fabric with high durability and low detection limit," ACS Appl. Mater. Interfaces, vol. 12, no. 1, pp. 1474-1485, 2019.

https://doi.org/10.1021/acsami.9b17173 DOI: https://doi.org/10.1021/acsami.9b17173

Z. A. Abro, Z. Yi-Fan, C. Nan-Liang, H. Cheng-Yu, R. A. Lakho, and H. A. Halepoto, "A novel flex sensor-based flexible smart garment for monitoring body postures," J. Ind. Text., vol. 49, no. 2, pp. 262-274, 2019.

https://doi.org/10.1177/1528083719832854 DOI: https://doi.org/10.1177/1528083719832854

B. A. Kuzubasoglu, E. Sayar, C. Cochrane, V. Koncar, and S. K. Bahadir, "Wearable temperature sensor for human body temperature detection," J. Mater. Sci.: Mater. Electron., vol. 32, no. 4, pp. 4784-4797, 2021.

https://doi.org/10.1007/s10854-020-05217-2 DOI: https://doi.org/10.1007/s10854-020-05217-2

A. Al Dahoud and M. Fezari, NodeMCU V3 for Fast IoT Application Development, Notes, vol. 5, 2018.

Downloads

Published

20-03-2026

How to Cite

[1]
N. Alatrash, G. Tuhmaz, and Z. Saffour, “Development of a flexible strain sensor from graphite-treated fabric for smart applications”, NJES, vol. 29, no. 1, pp. 111–119, Mar. 2026, doi: 10.29194/NJES.29010111.

Similar Articles

11-20 of 90

You may also start an advanced similarity search for this article.