Leveraging Machine Learning in Modeling andOptimization of Laser Hardening of Aluminum Alloys

Authors

  • Furat I. Alnejjar Mechatronics Engineering Department, Al-Khwarizmi College of Engineering, University of Baghdad
  • Abdulrahman B. Khudhair Mechatronics Engineering Department, Al-Khwarizmi College of Engineering, University of Baghdad
  • Hassan T. Mohammed Mechatronics Engineering Department, Al-Khwarizmi College of Engineering, University of Baghdad
  • Suha I. Al-Nassar Department of Communication Engineering, College of Engineering, Diyala University, Iraq

DOI:

https://doi.org/10.29194/NJES.29020235

Keywords:

Machine Learning, XGBoost Model, Adaptive Ensemble Model, Nanosecond Laser, Al 6061-O, Laser Hardening

Abstract

The current study focuses on utilizing machine learning (ML) models in optimizing and predicting laser-induced surface cold hardening in aluminum alloy 6061-O using a pulsed fiber laser. Three input features were utilized: power density (Pd), frequency (f), and pulse overlap (OV), with surface hardness as the matching aim. A set of ML models, including XGBoost and Adaptive Ensemble, was employed. The dataset was preprocessed for normalization and outlier handling, hyperparameter tuning, and assessment through the grid search and cross-validation, and model performance was evaluated using the coefficient of determination (R²) and mean square error (MSE) metrics. The Linear regression and Random Forest regression models were excluded due to their weakness in performance, exhibiting noticeable enhancement in performance of the ensemble. After excluding weak models, the results of XGBoost and Adaptive Ensemble models demonstrated great results of R2/MSE of 0.970/0.774 and 0.949/1.319, respectively. The XGBoost model occupied the first order, followed by the Adaptive Ensemble model, in improving the predictive accuracy to around 96% compared to other models.

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Published

20-06-2026

How to Cite

[1]
F. I. Alnejjar, A. B. Khudhair, H. T. Mohammed, and S. I. Al-Nassar, “Leveraging Machine Learning in Modeling andOptimization of Laser Hardening of Aluminum Alloys”, NJES, vol. 29, no. 2, pp. 235–246, Jun. 2026, doi: 10.29194/NJES.29020235.

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